97V100

Mechanical Base Design

• Monolithic vertical support and base construction – Integrated rigid framework with vertical axis configuration minimizes oscillation system elements to prevent vibration losses during measurement cycles. This structural design ensures consistent accuracy for disk-type rotors up to 100kg while enabling rapid part changeover.
• High-rigidity machine frame design – Reinforced frame construction accommodates rotors with large initial imbalances without risk of component damage, enabling accelerated balancing processes. The rigid design provides structural stability for diverse disk-type components while maintaining measurement precision.
• Vertical axis rotation architecture – Vertical spindle orientation provides convenient access to unbalance correction zones without part removal from the machine. This design approach enables efficient correction operations and rapid part changeover for serial production environments.

Precision Spindle and Drive System

• Special-design spindle with unique assembly technology – Custom spindle manufactured using high-quality, high-precision bearings assembled with proprietary techniques for exceptional rotational accuracy. The specialized design ensures precise part mounting and rotation characteristics for diverse disk-type components.
• Dual spindle fit capability – Spindle design accommodates both cylindrical and tapered mounting interfaces to achieve high degree of coaxiality between mandrel and spindle. This flexibility enables optimal mounting configurations for diverse part geometries and center hole specifications.
• Variable frequency asynchronous electric drive – 4.0kW electric motor with power reserve reduces acceleration and deceleration times while providing adequate torque for rotors up to 100kg. Frequency inverter enables smooth speed regulation across 300-1000 rpm range with motor protection and stepless control.

Precision Mandrel and Mounting Systems

• High-precision balancing mandrel design – Mandrels manufactured on precision equipment to achieve exact balancing of disk-type products with center hole mounting. The precision manufacturing ensures optimal coaxiality and minimal runout for accurate measurement results.
• Center hole mounting capability – Mounting system utilizes parts’ own base center holes for location and installation, eliminating need for bearing surfaces. This approach accommodates diverse disk-type components including pulleys, flywheels, brake discs, and cutting tools.
• Multiple mandrel configuration options – Extensive range of mandrels available to satisfy diverse application requirements for specialized disk-type components. The mandrel variety enables accommodation of different center hole sizes and part configurations.

Advanced Clamping and Handling Systems

• Collet chuck with multiple actuation options – Chuck system available with pneumatic or manual clamping operation for secure part retention during balancing cycles. The collet design provides consistent clamping force while accommodating various center hole diameters.
• Pneumatic chuck option – Alternative pneumatic chuck system provides automated clamping capability for enhanced productivity in serial production environments. The pneumatic operation reduces operator effort while ensuring consistent part retention.
• Jack system for heavy workpiece handling – Optional jack mechanism enables smooth, shock-free installation and removal of heavy balancing workpieces from machine spindle. The jack system provides safer working environment while preventing spindle damage during part handling operations.

Production Efficiency Features

• Semi-automatic operational mode – Machine capability for semi-automatic operation with automatic spindle shutdown after measurement cycle completion. This feature enables operator multitasking during balancing processes, improving overall productivity in production environments.
• Rapid part changeover design – Vertical axis configuration and accessible design enable quick part replacement for efficient serial and small-scale production operations. The changeover efficiency maximizes machine utilization in diverse production environments.
• Protective cover integration – Complete protective enclosure system ensures compliance with modern CE and ISO safety regulations while maintaining operator access. The safety design enables confident operation in diverse industrial environments.

Specialized Correction Modules

• Optional drilling module integration – Onboard drilling system performs material removal for unbalance correction without part removal from machine. The drilling module maintains positional accuracy throughout correction cycles for streamlined operation.
• Optional milling module capability – Alternative milling system provides precision material removal for unbalance correction directly on the machine. The milling option accommodates parts requiring precise surface finishing during correction operations.
• Direct correction access design – Vertical configuration enables convenient access to correction zones while part remains mounted on spindle. This accessibility reduces correction time and improves overall balancing efficiency.