POSEIDON-1000 Basic
DPF cleaning system with air compressor and heater. Affordable solution for basic DPF service
Tank capacity, l
Liquid filtration
Professional quality at an accessible price point
Poseidon-1000 is a special equipment whose task is to clean particulate filters (DPF, FAP, GPF, SCR) and catalytic converters of cars and trucks. The bench carries out forced cleaning of the filters, using the “cavitation” effect of the fluid and properties of chemical reagents used in the work. When cleaning, there is no mechanical impact on the fragile ceramic core of the filter, preserving its integrity.
The stand allows you to perform the following operations:- Filter contamination degree control.
- Pre-washing of the filter from soot particles.
- Hydrodynamic cleaning of the filter to remove soot and particulate matter.
- Throughput control of the filter.
- Forced removal of moisture from the filter.
- Printout of the filter throughput test results.
The equipment consists of a stainless steel housing inside which there is a powerful air compressor with an industrial heater, a powerful pump and a volumetric tank also equipped with heaters. The booth is controlled from the control panel which is a part of a separate electric cabinet. In addition, the control cabinet contains an industrial computer with a touch screen and a microprocessor control unit which supports the operation of the software.
The high degree of versatility of the control cabinet is due to the wide variety of accessories used. Various adapters and adaptors enable operation with any type of particulate filters and catalysts.
The bench has a closed hydraulic system equipped with coarse and fine filters which allow prolonging the periods of tank fluid replacement. The filters are equipped with pressure gauges to control the degree of contamination.
- Automated cleaning process with programming of all operating modes.
- Full monitoring for cleaning and drying process.
- Fast installation with quick clamping adapter.
- Installation of any large filters with non-standard dimensions.
- Fully stainless steel working surfaces and stand body.
- Sealed chamber limits liquid splashing but also reduces noise level.
- Large volume cleaning fluid filters.
- Monitoring condition of the filtration system.
- Closed loop filtration system.
- Optimal tank volume and water autofill.
- Freestanding Control Panel.
- 17-inch touch screen monitor
- Operation & service personalized manuals
- Intuitive simple operationing
- High product reliability
- Safety options modifications
- Low-cost spare parts
- 12 months warranty
Mechanical Design
- Corrosion-resistant construction – The machine body and all working surfaces are manufactured entirely from stainless steel sheet, ensuring durability, reduced maintenance costs, and long service life.
- Ergonomic stand design – Provides easy access to the working area and internal components, minimizing downtime and lowering service expenses.
- Sealed cleaning chamber – Prevents fluid splashing, minimizes noise, and reduces cleaning area maintenance requirements.
- Optimized fluid tank volume – Ensures fast liquid heating and longer operation intervals, reducing resource consumption and operating costs.
Operator Comfort and Safety
- Illuminated work chamber – Built-in lighting improves visibility and accuracy of operations, reducing the chance of operator error.
- Ambient temperature control – Safety lock prevents operation in freezing conditions, protecting key systems and avoiding costly damage.
- Electrical protection system – Phase sequence and failure monitoring safeguard electrical components, lowering repair risks and extending equipment lifespan.
Fluid and Air Systems
- Closed-loop filtration system – A three-stage filtration with large-capacity filters maintains fluid quality, reducing consumable costs and frequency of fluid changes.
- Automatic water management – Integrated auto-fill and level control system maintains consistent performance with minimal operator intervention.
- Air pressure control – Stable pneumatic regulation ensures reliable operation and minimizes unexpected stoppages.
- Filtration system monitoring – Automatic notifications allow proactive maintenance, preventing downtime and costly breakdowns.
Control and Monitoring
- Industrial-grade control panel – A freestanding unit with a 17” touch screen PC on Windows OS ensures intuitive operation, reducing training time and operator error.
- Integrated reporting tools – Diagnostic and cleaning reports improve quality control, support traceability, and help reduce warranty claims.
Adaptability and Process Efficiency
- Universal adapter kit – Quick-clamping camlock adapters and specialized fixtures enable fast connection of various DPF filters, saving setup time and increasing productivity.
- Two-way cleaning capability – Automated forward and reverse cleaning modes improve efficiency, reducing the number of cycles and extending filter life.
- Efficient drying system – A powerful hot air blower with heating element ensures complete moisture removal, speeding up turnaround time and increasing daily throughput.
Poseidon-1000 Control System Overview
The Poseidon-1000 is equipped with an advanced operating mode control system designed to ensure precise, safe, and efficient operation throughout all stages of the DPF cleaning process.
A tab-based interface organizes the cleaning process into three dedicated modes — Testing, Washing, and Drying — each with tailored controls, parameter inputs, and live data displays. Built-in safety interlocks verify critical conditions before starting a cycle, preventing incorrect operation and ensuring reliable results.
The control panel enables direct management of key actuators, including water and air pumps, heaters, and valves, with real-time feedback on their operational state. Adjustable temperature settings with continuous monitoring and automatic safety shutdowns guarantee optimal cleaning conditions and equipment protection.
With precise control logic, robust safety features, and comprehensive monitoring capabilities, the Poseidon-1000 control system delivers consistent cleaning performance and simplifies the operator’s workflow.
Key Features — Control System Poseidon-1000
- Direct Actuator Control: Independent control of water and air pumps, heaters, and valves with real-time feedback on component status.
- Accurate Temperature Management: Adjustable water and air temperature setpoints with continuous monitoring and automatic shutdown at safety thresholds.
- Mode-Based Operation: Dedicated tabs for Testing, Washing, and Drying with tailored controls, parameter inputs, and live data visualization.
- Integrated Safety Interlocks: Continuous verification of water level, temperature, compressed air pressure, ambient temperature, and power supply before process start.
- Advanced Diagnostics and Error Handling: Clear fault codes with root-cause descriptions and corrective recommendations reduce troubleshooting time.
- Real-Time Process Visualization: Live graphs display key parameters such as pressure trends for better process monitoring.
- Configurable Cleaning Profiles: Adjustable cycle duration, pulse intervals, and flow reversal parameters to optimize cleaning for different filter types.
- Built-In Protocol Printing: Automatic generation of test reports with pre- and post-cleaning data for documentation and quality control.
- Emergency Stop and Safe Shutdown: Dedicated controls ensure rapid process termination and protect system components.
|
Parameter |
Value |
|---|---|
|
Inner chamber dimensions (length x width x height), mm |
1700 x 1000 x 1000 |
|
Tank capacity, l |
220 |
|
Working pneumatic pressure, bar |
6 |
|
Pump capacity, l/min |
200 |
|
Filtration of liquid |
3 levels, 30 – 200 microns |
|
Liquid temperature, °C |
40 – 90 |
|
Recommended working temperature, °C |
60 |
|
Drying temperature, °C |
80 – 130 |
|
Recommended drying temperature, °C |
100 |
|
Air system performance, m3/h |
290 |
|
Maximum pressure, mbar |
330 |
|
Sensors for liquid level and temperature | |
|
Maximum power, kW |
22 |
|
Power supply parameters |
400V ± 10%, 3 Ph, 50Hz ± 1 |
|
Overall machine dimensions (length x width x height), mm |
2780 x 1390 x 2230 |
|
Machine weight, kg |
600 |
- Camlock basic adapter set – 1 set.
- Silicone sleeves – 3 pcs.
- Metal hose with stainless steel braid. L – 1.5 m – 1 pc.
- Rubber hose L – 1.5 m – 1 pc.
- Rubber hose L – 0.8 m – 1 pc.
- Consumables starter pack – 1 pcs.
- Operation manual (in English) – 1 pc.
