97V10

Mechanical Base Design

• Compact monolithic vertical support and base construction – Integrated rigid framework with vertical axis configuration minimizes oscillation system elements to prevent vibration losses during measurement cycles. This structural design ensures consistent accuracy for lightweight disk-type rotors up to 10kg while enabling rapid part changeover in constrained workspace environments.
• High-rigidity compact machine frame design – Reinforced frame construction accommodates rotors with large initial imbalances without risk of component damage despite compact size. The rigid design provides structural stability for small disk-type components while maintaining measurement precision in space-efficient configuration.
• Vertical axis rotation architecture – Vertical spindle orientation provides convenient access to unbalance correction zones without part removal from the machine in minimal footprint. This design approach enables efficient correction operations and rapid part changeover for small-scale production environments.

Precision Compact Spindle and Drive System

• Special-design compact spindle with unique assembly technology – Custom spindle manufactured using high-quality, high-precision bearings assembled with proprietary techniques for exceptional rotational accuracy in compact configuration. The specialized design ensures precise part mounting and rotation characteristics for diverse lightweight disk-type components.
• Dual spindle fit capability – Spindle design accommodates both cylindrical and tapered mounting interfaces to achieve high degree of coaxiality between mandrel and spindle in compact envelope. This flexibility enables optimal mounting configurations for diverse small part geometries and center hole specifications.
• Compact frequency-controlled asynchronous drive – 1.0kW electric motor with power reserve optimized for lightweight components reduces acceleration and deceleration times while providing adequate torque. Frequency inverter enables smooth speed regulation across 300-1500 rpm range with motor protection and stepless control for small rotor applications.

Precision Mandrel and Mounting Systems

• High-precision balancing mandrel design for small parts – Mandrels manufactured on precision equipment to achieve exact balancing of lightweight disk-type products with center hole mounting. The precision manufacturing ensures optimal coaxiality and minimal runout for accurate measurement results on small components.
• Center hole mounting capability for small components – Mounting system utilizes parts’ own base center holes for location and installation, eliminating need for bearing surfaces on lightweight components. This approach accommodates diverse small disk-type components including pulleys, cutting tools, and precision discs.
• Specialized mandrel configuration options – Extensive range of mandrels available to satisfy diverse small component application requirements. The mandrel variety enables accommodation of different center hole sizes and small part configurations across precision applications.

Compact Clamping and Handling Systems

• Collet chuck with multiple actuation options – Chuck system available with pneumatic or manual clamping operation for secure lightweight part retention during balancing cycles. The collet design provides consistent clamping force while accommodating various small center hole diameters.
• Pneumatic chuck option for small parts – Alternative pneumatic chuck system provides automated clamping capability for enhanced productivity in small component serial production environments. The pneumatic operation reduces operator effort while ensuring consistent small part retention.
• Optional jack system for delicate handling – Optional jack mechanism enables smooth, shock-free installation and removal of delicate balancing workpieces from machine spindle. The jack system provides safer working environment while preventing spindle damage during small part handling operations.

Small-Scale Production Efficiency Features

• Semi-automatic operational mode – Machine capability for semi-automatic operation with automatic spindle shutdown after measurement cycle completion optimized for small component processing. This feature enables operator multitasking during balancing processes, improving overall productivity in small-scale production environments.
• Rapid small part changeover design – Vertical axis configuration and accessible design enable quick part replacement for efficient serial and small-scale production operations with lightweight components. The changeover efficiency maximizes machine utilization in precision component manufacturing environments.
• Compact protective cover integration – Complete protective enclosure system ensures compliance with modern CE and ISO safety regulations while maintaining operator access in space-efficient configuration. The safety design enables confident operation in diverse small manufacturing environments.

Specialized Correction Modules for Small Part

• Optional drilling module integration – Onboard drilling system performs precise material removal for unbalance correction without small part removal from machine. The drilling module maintains positional accuracy throughout correction cycles for streamlined small component operation.
• Optional milling module capability – Alternative milling system provides precision material removal for unbalance correction directly on the machine for small components. The milling option accommodates parts requiring precise surface finishing during correction operations.
• Direct correction access design – Vertical configuration enables convenient access to correction zones while small part remains mounted on spindle. This accessibility reduces correction time and improves overall balancing efficiency for precision components.