SBR-10
High-speed balancing for cartridges up to 9 kg, up to 300,000 rpm. Oil leak check
9
Maximal weight, kg
80
Maximum compressor wheel diameter, mm
Ultimate precision for high-speed applications
SBR-10 machine is a professional special equipment for high-speed balancing of assembled cartridges. It is ideal for repair workshops specializing in turbocharger reconditioning. It solves a wide range of tasks that service stations face on a daily basis. The SBR-10 has a universal mounting system for any cartridge weighing up to 9 kg. The equipment is highly productive and is used not only in workshops, but also in production facilities with serial production of turbochargers. The balancing machine stops automatically at an unacceptable vibration value, which prevents destruction of the cartridge even if mistakes are made during assembly. This feature and the triple degree of oil cleaning make it the safest of its kind.
The tasks it solves:
- high-speed modal balancing of cartridges (up to 300,000 rpm).
- vibration testing of assembled cartridges (from 0,2 to 10 G).
- Running-in of cartridges after assembly at operating speeds;
- checking the cartridges for oil leakage.
- assembly quality control (report generation and printing).
- Balancing of cartridges up to 9 kg in safe conditions as the hydraulic system supplies heated oil (from 40 to 65 ° C) under pressure (1-4 bar) to the cartridge creating a ” lubricating wedge ” that protects the parts from wear and tear at high speed.
- Elimination of unbalance without removing the cartridge from the stand, eliminating the need to reset it due to the triple degree of cleaning oil, eliminating ingress of chips and particles into the cartridge.
- High quality repair without risks. The bench is equipped with an auto-stop system in case of a high vibration level, which prevents a poorly assembled cartridge from destroying itself on the bench.
- The alarm system, pressure gauges and temperature relay allow for an immediate assessment of the condition of all the support systems of the bench.
- The well-thought-out design of the enclosure provides free access to any component or unit of the bench, as well as guarantees comfortable and safe work of the operator in the working area.
- Balancing of the turbocharger at rated speeds corresponding to the requirements of the European standard ISO 11342:1994.
- A wide database with the possibility of its self-renewal will allow the bench to remain up-to-date for 10 years.
- Display of graphs of the previous measurement enables quick assessment of the efficiency of the unbalance correction, simplifying the analysis of the graphs.
- Display of phase, vibration acceleration, speed and tolerance in digital and graphical formats makes balancing easier and allows you to quickly master the operation of the balancing system without special training.
- Balance reports are stored in the computer, containing results, date, time, turbine type and job order number. They can be printed on the printer to confirm the quality of the assembly and balance.
- Safe operation of the machine is ensured in accordance with the requirements of EN ISO 12100.
Ultra-High-Speed Turbocharger Engineering
- Operational speed simulation – Engineered to balance turbochargers at maximum operational speeds up to 300,000 rpm, replicating exact operating conditions encountered in automotive applications. This capability enables elimination of dynamic deflection effects that only manifest at operating speeds, ensuring guaranteed repair quality and turbocharger performance reliability.
- Flexible rotor behavior analysis – Addresses the critical transition above 50,000 rpm where turbocharger shafts exhibit “flex type” rotor characteristics with arbitrary directional bending. The machine analyzes deflection intensity, direction, frequency periods, and manifestation patterns to enable precise balancing of flexible rotor dynamics.
- 0.01G ultra-precision measurement – Achieves exceptional balancing accuracy of 0.01G specifically calibrated for high-speed turbocharger applications where minute unbalances create significant operational issues. This precision level ensures optimal turbocharger performance and extended service life under demanding automotive operating conditions.
- Soft suspension vibrating table – High-sensitivity equipment design utilizing soft suspension system for enhanced measurement capability at extreme operating speeds. The specialized suspension isolates external vibrations while maintaining structural integrity during high-speed operation.
Universal Turbocharger Compatibility
- Comprehensive cartridge mounting system – Well-designed mounting system accommodates virtually all current turbocharger models, making the SBR-10 the most versatile machine in the turbocharger repair equipment market. The universal compatibility eliminates the need for multiple specialized machines in turbocharger service facilities.
- Adaptive cartridge adapters – Multiple adapter configurations enable installation of various turbocharger designs including systems with reduced oil supply requirements. The adapter system provides flexibility for different turbocharger manufacturers and specifications while maintaining measurement accuracy and protection levels.
- Turbine housing simulation – Plastic adapters simulate actual turbine housing conditions while protecting turbine wheels from rubbing damage due to operator error. The low-hardness material design provides realistic operating simulation while offering protection against accidental contact during high-speed operation.
- Self-manufactured adapter capability – Adapter equipment designed for easy manufacture, enabling shops to create or modify adapters for new turbocharger models independently. This self-sufficiency capability ensures compatibility with emerging turbocharger designs without factory support requirements.
Real-Time Measurement and Safety
- PAK-SBR specialized control system – Custom-designed balancing system provides real-time unbalance measurement during rotation, preventing possible turbine destruction during testing. The specialized system offers high noise immunity ensuring reliable signal transmission from vibration sensors under demanding operating conditions.
- 10G vibration measurement capability – Measures center housing vibration up to 10G, providing twice the measurement range of European turbocharger standards. This extended range accommodates severely damaged or heavily unbalanced turbochargers commonly encountered in repair operations.
- Graphical acceleration analysis – Displays vibration acceleration and phase versus rotational speed during turbine acceleration with simultaneous dual-measurement capability for comprehensive turbocharger analysis. The intuitive graphical interface simplifies data interpretation and accelerates diagnostic procedures.
- Phase display and location identification – Pie chart phase display enables easy unbalance location identification for precise correction procedures. The visual phase presentation simplifies operator decision-making and reduces correction time for enhanced productivity.
Advanced Hydraulic Protection System
- Oil wedge protection technology – Integrated hydraulic system creates protective “oil wedge” in gaps between turbocharger components, preventing contact during high-speed balancing operations. This protection system enables safe operation at extreme speeds while protecting valuable turbocharger components from damage during the balancing process.
- Triple-stage oil purification – Hydraulic oil undergoes three-stage purification process ensuring turbocharger component safety and enabling unbalance correction without cartridge removal from the machine. The comprehensive purification system maintains oil cleanliness critical for turbocharger bearing protection and eliminates readjustment time.
- 9-liter oil station capacity – Large-capacity oil tank reduces oil change frequency while minimizing heating time for operational efficiency. The substantial oil volume ensures consistent hydraulic performance throughout extended balancing sessions while maintaining optimal operating temperatures through thermal relay control.
- Temperature-controlled oil system – Oil temperature regulation through thermal relay and thermocouple system maintains optimal hydraulic performance and component protection. The controlled temperature system ensures consistent operation across varying ambient conditions and extended operating periods.
Professional Workshop Integration
- Cabinet-type protective enclosure – Working area enclosed by cabinet-style casing with integrated local lighting for operator safety and optimal working conditions. The protective enclosure contains high-speed operations while providing clear visibility for precision work.
- Standard floor installation – Machine designed for installation on conventional hard workshop floors without specialized foundation requirements. The compact footprint (780×1120×1274 mm, 285 kg) enables integration into existing turbocharger service facilities with minimal facility modifications.
- High-pressure pneumatic operation – Requires 0.8-1.0 MPa pneumatic pressure with recommended 1.0 m³ minimum receiver volume for reliable high-speed operation. The substantial pneumatic requirements ensure consistent performance during demanding turbocharger balancing procedures.
PAK-SBR specialized unbalance measuring unit, designed specifically for use with the VSR high-speed balancing machine SBR, is an advanced hardware and software complex that ensures highly accurate determination of turbocharger imbalance at rotational speeds up to 300,000 rpm.
The system is built on an industrial fanless computer with a touchscreen and a modern measuring unit, providing high reliability, noise immunity, and user-friendly operation. It measures the vibration of the turbocharger bearing housing up to 10G — twice the capability of most European systems — and displays results in real time, preventing rotor damage during testing. The high data processing speed (up to 2 seconds) reduces the required air receiver volume and increases the overall productivity of the balancing process.
Features of the PAK-SBR System:
- Real-time measurement of vibration during rotor operation.
- Display of vibration, speed, and tolerance in both digital and graphical formats.
- Measurement time as short as 2 seconds, improving overall efficiency.
- Sensitivity up to 0.01G for precise rotor dynamics analysis.
- Graphical display of vibration acceleration and phase versus rotational speed.
- Circular phase diagram for quick identification of imbalance location.
- Simultaneous display of data from two measurements on a single graph.
- Display of tolerance zones for precise quality control.
- Saving and viewing acceleration graphs for detailed post-analysis.
- High noise immunity and stable signal transmission from sensors.
- Industrial fanless computer with a touchscreen interface.
- Windows-based operation for intuitive and user-friendly control.
- Manual editing and expansion of the turbocharger database.
- Pre-installed database of common turbocharger specifications.
- Storage of balancing history in the system memory.
- Printing of detailed reports with results, date, time, and turbocharger parameters.
|
Parameter |
Value |
|---|---|
|
Maximum weight turbocharger cartridge, kg |
9 |
|
Maximum turbine wheel diameter, mm |
68 |
|
Maximum compressor wheel diameter, mm |
80 |
|
Maximum achievable rotor rotation frequency, rpm |
300000 |
|
Pneumatic system operating pressure, MPa |
0.8 |
|
Minimum recommendable receiver volume, m3 |
1 |
|
Power input, kW |
1.5 |
|
Power supply parameters |
230V ± 10%, 1 Ph, 50Hz ± 1 |
|
Overall machine dimensions (length x width x height), mm |
1120 x 780 x 1280 |
|
Machine weight, kg |
260 |
|
Requirements for foundation |
The machine is mounted on a standard hard floor in workshop |
- Oil tank with heated oil for 9L – 1pc.
- Adapter kit to install three types of turbines, including turbine with a lower oil supply – 1 pc.
- Operations manual of the machine with acceptance test report and schematic circuit diagram -1 pc.
- Operating Manual balancing system – 1 pc.
Truck turbocharger adapters
Adapter for high speed balancing of turbocharger core assemblies of commercial vehicles with the maximum diameter of turbine wheel inducer up to 100 mm.
Watch the video review of our machine
This video provides a complete overview of the machine’s design, demonstrates its main operating stages, and shows the process of setup and maintenance. You will see how the equipment operates in real conditions and assess its ease of use.
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