97V300

Mechanical Base Design

• Heavy-duty monolithic vertical support and base construction – Reinforced integrated framework with vertical axis configuration minimizes oscillation system elements to prevent vibration losses during measurement cycles. This enhanced structural design ensures consistent accuracy for heavy disk-type rotors up to 300kg while enabling rapid part changeover in industrial environments.
• High-rigidity heavy-duty machine frame design – Reinforced frame construction accommodates rotors with large initial imbalances without risk of component damage despite increased capacity. The rigid design provides structural stability for substantial disk-type components while maintaining measurement precision across extended operational envelope.
• Vertical axis rotation architecture for heavy components – Vertical spindle orientation provides convenient access to unbalance correction zones without part removal from machine for substantial components. This design approach enables efficient correction operations and rapid part changeover for heavy-duty production environments.

Enhanced Spindle and Drive System

• Heavy-duty special-design spindle with unique assembly technology – Custom spindle manufactured using high-quality, high-precision bearings assembled with proprietary techniques for exceptional rotational accuracy under heavy loads. The specialized design ensures precise part mounting and rotation characteristics for diverse heavy disk-type components up to 300kg.
• Dual spindle fit capability for heavy components – Spindle design accommodates both cylindrical and tapered mounting interfaces to achieve high degree of coaxiality between mandrel and spindle under substantial loads. This flexibility enables optimal mounting configurations for diverse heavy part geometries and large center hole specifications.
• Medium-high power frequency-controlled asynchronous drive – 7.5kW electric motor with substantial power reserve reduces acceleration and deceleration times while providing adequate torque for heavy rotors up to 300kg. Frequency inverter enables smooth speed regulation across 300-1000 rpm range with motor protection and stepless control for heavy component applications.

Heavy Mandrel and Mounting Systems

• High-precision balancing mandrel design for heavy parts – Mandrels manufactured on precision equipment to achieve exact balancing of heavy disk-type products with large center hole mounting requirements. The precision manufacturing ensures optimal coaxiality and minimal runout for accurate measurement results on substantial components.
• Center hole mounting capability for heavy components – Mounting system utilizes parts’ own base center holes for location and installation of substantial components, eliminating need for bearing surfaces. This approach accommodates diverse heavy disk-type components including large pulleys, heavy flywheels, and industrial impellers.
• Extensive mandrel configuration options for heavy applications – Comprehensive range of mandrels available to satisfy diverse heavy component application requirements. The mandrel variety enables accommodation of different large center hole sizes and heavy part configurations across industrial applications.

Heavy Clamping and Handling Systems

• Collet chuck with multiple actuation options for heavy parts – Chuck system available with pneumatic or manual clamping operation for secure heavy part retention during balancing cycles. The collet design provides substantial clamping force while accommodating various large center hole diameters.
• Pneumatic chuck option for heavy components – Alternative pneumatic chuck system provides automated clamping capability for enhanced productivity in heavy component serial production environments. The pneumatic operation reduces operator effort while ensuring consistent heavy part retention under substantial loads.
• Jack system for heavy workpiece handling – Standard jack mechanism enables smooth, shock-free installation and removal of heavy balancing workpieces from machine spindle. The jack system provides essential safer working environment while preventing spindle damage during heavy part handling operations up to 300kg.

Heavy Production Efficiency Features

• Semi-automatic operational mode for heavy components – Machine capability for semi-automatic operation with automatic spindle shutdown after measurement cycle completion optimized for heavy component processing. This feature enables operator multitasking during extended balancing processes, improving overall productivity in heavy industrial production environments.
• Rapid heavy part changeover design – Vertical axis configuration and accessible design enable efficient part replacement for serial and industrial production operations with substantial components. The changeover efficiency maximizes machine utilization in heavy component manufacturing environments despite increased part masses.
• Heavy-duty protective cover integration – Complete protective enclosure system ensures compliance with modern CE and ISO safety regulations while maintaining operator access for heavy component operations. The enhanced safety design enables confident operation in demanding heavy industrial environments.